Ultrasonic welding machine

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An ultrasonic welding machine consists of four main components: a power supply, a converter, an amplitude modifying device (commonly called a Booster) and an acoustic tool known as the horn (or sonotrode).

Power supply

The power supply changes mains electricity at a frequency of 50-60Hz, into a high frequency electrical supply operating at 20, 30 or 40kHz. This electrical energy is supplied to the converter. Within the converter, discs of piezoelectric material are sandwiched between two metal sections.

Converter

The converter changes the electrical energy into mechanical vibratory energy at ultrasonic frequencies.

Process: Contact welding • High frequency welding • Hot gas welding • Hot plate welding • Spin welding • Ultrasonic welding • Vibration welding

Equipment: ultrasonic welding machine

See also: Plastic thermoforming • Injection molding • Blow molding • Plastic extrusion • Compression molding • Rotational molding

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